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Food And Special Chemistry Process Facilities

Integrated process solutions for productions requiring high hygiene standards and precise formulation management

Hygienic Process Design And Cip

Hygienic Process Design And Cip

In food and special chemistry facilities, hygiene is the fundamental criterion of design. All equipment and lines are designed based on cleanability, prevention of residue formation and elimination of cross-contamination risk.

Cip Compatible Tanks And Lines
Dead-End Free Design
Smooth Surfaces (ra < 0.8µm)
Hygienic Connection Equipment
Precise Mixing And Formulation

Precise Mixing And Formulation

In food and special chemistry products, formulation accuracy directly determines product quality. Mixing and homogenization systems are specially designed according to product structure and viscosity.

Liquid-Liquid And Solid-Liquid Mixtures
High Shear Mixers
Emulsion Systems
Flavor And Additive Integration
Reaction And Thermal Process Control

Reaction And Thermal Process Control

Some special chemistry and food additive products require controlled reaction or thermal treatment. These processes are managed with precise tolerances so as not to damage product structure and preserve quality.

Pasteurization And Sterilization
Controlled Cooking/cooling
Thermal Shock Prevention
Product Stabilization
Dosing, Recipe And Batch Management

Dosing, Recipe And Batch Management

All raw materials are taken into the process with recipe-based, automation-controlled dosing systems. Thanks to batch-based traceability, product quality becomes auditable and repeatable.

Automatic Recipe Management
Precise Dosing
Batch Tracking
Retrospective Traceability
Compliance With Food And Chemistry Regulations

Compliance With Food And Chemistry Regulations

Facility designs are made based on food safety, product purity and consumer health. Materials used (FDA, EHEDG compliant) and process solutions are selected to be compliant with relevant industry standards.

Fda And Ehedg Compliant Materials
Food Safety Standards
Gmp (good Manufacturing Practices)
Consumer Health Focus

Tea Drying Applications

Bakar Makina tea drying facilities carry out all processes such as drying, moisture management, product transport, and storage automatically and homogeneously. Product quality is preserved through precise temperature and handling methods.

Withering and Product Transport Systems

Withering and Product Transport Systems

Modern withering and lossless transport systems are utilized to remove excess moisture contained in the collected tea leaves and prepare the product for processing.

Withering Trough: Moisture inside the fresh leaves is reduced to a specific ratio through controlled air flow.
Bucket Elevator: Withered leaves are transferred to the next process stage while maintaining homogeneity.
Bulking Bin: Products are safely stored according to production capacity and accumulated by blending.
Energy-Recovered Heat and Drying Management

Energy-Recovered Heat and Drying Management

Infrastructures are built to provide high energy efficiency and optimal heat transfer in generating the hot air required during the drying process.

Boiler Air Pre-Heater: Heat from the hot exhaust gases is recovered to pre-heat the drying air, maximizing energy savings.
Boiler Water Service Tank: Supports the safe and balanced circulation of hot water required for the process.
Fuel Oil Tank and Underground Fuel Tank: Ensures the storage of required fuel in accordance with international safety standards for uninterrupted system operation.
Transfer to Packaging and Controlled Discharge

Transfer to Packaging and Controlled Discharge

Dried and processed tea products are homogeneously transferred to the packaging or final product warehouse without their quality being compromised.

Bin Discharge Conveyor: Tea accumulated in storage bins is transferred to the packaging system at the correct ratio and controlled speed.
Automatic Dosing: The system prevents pile-ups by detecting product density.
Lossless Transport: Conveyor belt designs are implemented to protect the physical form of the tea from being crushed or pulverized.

Result: Hygiene And Quality

Bakar Makina's solutions guarantee safety, hygiene and quality in food and special chemistry production.

In Food And Special Chemistry, Quality
Depends On Process Discipline As Much As Facility Cleanliness.

Hygienic Production

Production And Hygiene Cycle

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Contact Our Expert Team For Your Food And Special Chemistry Process Projects.

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